It is vital for defence departments to use bespoke power systems designed for military use. There are a number of essentials in Mil Power system design and manufacturing, with best practices to follow to ensure your power systems meet the demands of the defence sector. Working with a power system design specialist can help you achieve reliable and efficient power for your military projects.
Understanding Bespoke Power Systems
Bespoke power systems are custom designed to meet the exact requirements of new or existing equipment. In the defence industry these systems must be strong, reliable and able to work successfully in harsh or hostile environments. They can power a wide range of military equipment from communication devices to advanced weapon systems which ensures maximum uptime in critical operations.
Key Factors in Power Design
Designing bespoke power systems for military use involves several main factors. Firstly identify the power requirements of the equipment. Military devices can have high power demands so the system must deliver consistent and stable power.
Also think about the setting where the system will operate. Military equipment may be used in extreme temperatures, experience vibrations and harsh conditions. The power product must be designed to withstand these elements.
Another key factor is size and weight. Military equipment usually needs to be light and small so the power system needs to be designed to fit without compromising on performance.
Mission critical operations cannot afford downtime so the power system needs backup components to remain operational, with redundancy systems and fail safes.
Military devices may also need to be in use for long time frames without maintenance and so the power system must be designed for long term reliability.
Designing for Military Standards
Military power has to adhere to strict standards for the utmost safety and performance. Core standards include MIL-STD 810 for environmental testing and MIL-STD 461 for electromagnetic interference which includes temperature and vibration resistance to electromagnetic compatibility.
Designing to meet set standards involves detailed testing and validation to ensure power meets the specifications. The testing process helps to identify potential issues early in the design phase which saves time and resources in the long term.
Best Practices in Design
When designing bespoke power systems for military use there are best practices to follow. Collaborating closely with the end user to understand their needs is a key step as is prioritising reliability and robustness.
Using high quality components is a prerequisite for an efficient and reliable power system. Modular design allows for easy maintenance and upgrades where the power system can adapt to changing requirements.
Detailed documentation helps with troubleshooting, future upgrades and ensures compliance with military regulations.
Why Choose Us?
Here at On-systems we specialise in power design, manufacture and supply for the defence, aerospace and military industries. With years of experience and a team of skilled engineers, we can help you to design and manufacture bespoke power products built to your exact needs.
From the initial concept to final delivery, our team provides end to end service to make sure that your power systems are reliable, efficient and compliant.
Contact us today to learn more about how we can assist you in your power system design.
