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Making products from your specification

On-systems provides a Build to Print service that is designed to simplify manufacturing processes. The service involves converting detailed drawings and designs into fully realised power products, that comply with the regulations needed for more harsh environments.

  • 100% Product Traceability
  • Integrated Manufacturing ERP System
  • Rambase ERP
  • Obsolescence management consideration
  • Quality Management Systems

By using proven manufacturing techniques and high-quality materials, On-systems ensures precision and reliability in each and every build, regardless of whether it’s for for prototyping or production. Our expertise ensures that the final product matches the original specification and hits the standards that our reputation is built on. If your organisation requires an exceptionally accurate Build to Print manufacturing solution, then we’re here to help. We also have a climatic chamber which is available for builds, along with an EMC chamber.

Submit a brief of what you need.

On-systems has specialise in power design, manufacture and supply, developing innovative power products and systems for a variety of sectors:

Precision Manufacturing

We deliver products that precision match original specifications making sure every detail is replicated

Bespoke Solutions

We’re able to tailor the manufacturing process for unique projects and builds, ideal for specialist industries and applications

Modern Technology

On-systems utilise modern technology and machinery to build products accurately and to a high standard

Cost Saving Methods

Streamlines to the manufacturing process mean a reduction in waste and lower overall build costs

Fast Turnaround

Ensuring quick manufacturing of products without compromising on quality, helping organisations to meet tight deadlines

Expertise & Experience

This is where we excel, our reputation and experience means you benefit from a team of skilled manufacturing and engineering professionals

Award-winning power solutions from definition to design & development

On-systems' Build to Print service is designed to transform designs into products with exceptional accuracy. By focusing on precision, this service ensures that each component meets the original specifications, and the product is as per spec. Our attention to detail makes is designed for organisations wanting a reliable and consistent manufacturing solution. The service uses technology and modern machinery to produce accurate and consist products.

This Build to Print process is customisable, allowing for flexibility, especially when combined with our ‘We can do it’ approach. For both prototyping or full production, our expertise means the final product aligns with client drawings. This, combined with a commitment to making quality products, makes On-systems a trusted partner for businesses looking to bring their designs to life.

On-systems' Build to Print service also prioritises being cost-effectiveness through efficiency. By streamlining manufacturing and reducing waste, we deliver excellent value for money. Additionally, the team's knowledge in manufacturing and engineering, helps for a fast turnaround without compromising quality.

Discuss a project with our team of specialists

Armed Forces Covenant
BEEA
Corporate Vision
CV Magazine
Cyber Essentials
Elektra
Global 100
ISO 9001:2015
Make UK
Made in Britain
Joscar Registered
Armed Forces Covenant
BEEA
Corporate Vision
CV Magazine
Cyber Essentials
Elektra
Global 100
ISO 9001:2015
Make UK
Made in Britain
Joscar Registered

Build to Print Manufacturing

Specialist build to print manufacturing involves taking mechanical drawings and bills of materials (BOM) from customers and creating precise products or assemblies. Our engineering team can also assist in finalising designs or developing concepts, ensuring that final products are simply right.

Build to print solutions are ideal for end users needing to duplicate machine designs for new or existing production lines, upgrade facilities or adding new production lines. Additionally spare parts and machine assemblies can be created, ensuring that clients have the components needed to keep operations running. Expertise in electrical control panels and clean environment process equipment further enhances the value of using On-systems as a partner.

Our commitment to supporting partners after the initial sale is a priority. The comprehensive service and support includes project management, mechanical and electrical technicians and training services for operators and maintenance personnel, should it be required. This dedication to customer success makes On-systems a reliable partner for build to print manufacturing.

See more about us

Mil-COTS Power Supplies

Avanta is a division of On-systems, also based in the UK and specialising in robust military power supplies. Made for durability and efficiency, the power units support operations across land, air and sea environments. Working closely with defence companies, Avanta delivers bespoke power solutions that meet international standards. Using cutting-edge technology and decades of experience, the highly reliable power supplies as used in military applications worldwide.

Technology Development

Some of the key factors driving MIL technology development include precise power input quality and output control for non-standard voltage requirements. We develop technology that complies with MIL-STD electromagnetic standards, together with harsh environment resilience.The power integrations we develop focus on reliability and performance. When required we partner with suppliers who are versed in the complexities MIL standards bring, helping us to provide long-term success in mission-critical applications.

Power Supply Design

On-systems delivers exceptional custom power supply design services for aerospace, defence and marine sectors. Our experienced UK-based engineering team specialises in creating bespoke power solutions that meet the most demanding technical requirements. We transform complex power challenges into efficient and reliable systems through innovative design, rigorous testing and cutting-edge technology. With multiple industry awards and a commitment to excellence, we provide tailored power solutions that enhance operational performance and reliability across high-stakes environments.

Build to Print

Assembling in-house has become more complex, expensive and less practical, we work with clients to improve efficiency and quality, through outsourcing their build to print to us. Our experience in manufacturing electrical components from drawings, has given us the knowledge to deliver high quality products from customers designs. This has led to repeating contracts from Aerospace and Defence manufacturers.

FAQs

What does ‘Build to print’ mean?

‘Build to print’ in power manufacturing means producing a product or power system based on the existing drawings and specification, without modifying the design or adding any additional design features. In summary, the manufacturer replicates the product exactly as it is detailed in the design document or documents.